Expertise related to Process Planning, Layout including Robot reach studies, Simulation & Offline programming which plays a crucial role in Robotic Lines is available under one roof at Lean Automation. As is Selection of Robotic Weld guns and defining the parameters required according to panel thickness Robot Programming, Zoning and Safe Robot functions. We also provide complete Automation through PLCs including PLC programming and controlling multi-model multi-variant Lines.
Robotic Welding Lines
Lean Automation offers the complete range of services related to a Robotic Weld Line starting from Process Planning based on JPH requirement to Manufacturing, Assembly, Certification Tryout and Installation at Customer Site.
Automated welding lines solutions belong to our key products. The customized automation for welding machines is delivered by our company, we are the general contractor or the system integrator of welding solutions, respectively the automation partner of Tier 1 suppliers.
- Solutions for heavy engineering production.
- Complete deliveries including material handling and conveying systems.
- Effective programming solutions such as PEMA Vision System and off-line.
- Profitability for small-scale production.
- Commissioning, training and modernisation services.
Robotic Welding Facts:
Robotic welding automation uses robots to improve welding by increasing speed, producing quality welds and reducing errors. Integrating an industrial robot is easy and a great step toward improving a production line. Welding robots includes processes like arc welding, MIG welding, TIG welding, laser welding, spot welding, and more. By automating welding processes, companies are becoming more environmental friendly. The process reduces inconsistent welds compared to manual welding.
When robotics and welding operations come together on the shop floor, the results can include dramatic improvements in quality, better repeatability, faster production cycles, less downtime, and with all of this, an increase in profits. New options in welding automation are broadening its application and its economic value as a production tool.
More flexible programming and finely tuned digital communications between welding power sources, robotic arms and positioning equipment makes it possible to create a system that is economically justifiable and productive for manufacturing operations of almost any size.